Turnkey Modular & Infrastructure Engineering

Infrastructure & MEP Modular Systems

Accelerating industrial construction timelines with factory-controlled modular building systems, high-efficiency insulated panels, engineered mild steel structures, and integrated MEP skids.

Designed for rapid on-site erection, minimal operational disruption, thermal energy efficiency, and compliance with structural load and fire-rating codes.

Infrastructure Advantages

Engineered For Fast-Track Delivery

60% Faster
Erection Speed

Pre-engineered components slash site assembly schedule.

k = 0.020
Thermal Insulation

W/m·K rating for PUF/PIR temperature control envelopes.

200 km/h
Wind Load Design

Engineered to IS 875 Part 3 cyclone and storm resistance.

Plug & Play
Factory MEP Skids

Pre-piped, pre-wired skids with zero on-site hot work.

Fabrication Standards: IS 2062 • IS 800 • EN 14509 • NBC 2016
Industrial Solutions

Modular Infrastructure Portfolio

From thermal building envelopes to structural steel frameworks and MEP utility bridges.

System 01

PUF & PIR Insulated Sandwich Panels

Continuous production polyurethane (PUF) and polyisocyanurate (PIR) rigid core sandwich panels laminated between pre-painted galvanized steel (PPGI / PPGL) or aluminum skins. Engineered for industrial roofing, wall cladding, cold storage rooms, and pharmaceutical cleanrooms.

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Thickness Options: 30mm, 40mm, 50mm, 60mm, 80mm, 100mm, 120mm, 150mm.
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Facing Sheets: 0.45mm to 0.60mm PPGI, Galvalume (AZ150), Stainless Steel 304 (hygienic grade).
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Joint Interlocking: High-precision tongue-and-groove with concealed fastener or cam-lock system for cold stores.
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Fire Rating: Class B1 fire-retardant PIR core conforming to DIN 4102 and EN 13501-1.
Panel Thickness U-Value (W/m²·K) Thermal Resistance (R-Value) Core Application
50 mm PUF 0.40 W/m²·K R = 2.50 m²·K/W Industrial Roofing & Walls
80 mm PIR 0.25 W/m²·K R = 4.00 m²·K/W Medium Temp Cold Rooms (+2°C to +8°C)
150 mm PIR 0.13 W/m²·K R = 7.50 m²·K/W Deep Freezer / Blast Freezers (-25°C)
PUF Insulated Sandwich Panels Thermal PUF / PIR Panels

Insulation Material Characteristics:

Core Density: 40 ± 2 kg/m³ with closed cell content > 95% preventing moisture infiltration.

Anti-Microbial Surfaces: Food-grade coatings available for dairy, meat processing, and cleanroom walls.

System 02

Mild Steel (MS) Structural Frameworks & PEB

Heavy structural steel fabrication and Pre-Engineered Building (PEB) design for manufacturing plants, heavy equipment mezzanines, logistics warehouses, and industrial sheds. Compliant with IS 800 and AISC structural codes.

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Structural Members: Built-up H-sections, heavy universal columns, portal frames, trusses, and crane runways.
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Material Grade: High-yield structural steel IS 2062 Grade E250 / E350 BR/BO.
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Protective Coatings: Hot-dip galvanizing to ISO 1461 (min 85µm) or multi-coat epoxy primer + polyurethane topcoat.
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Crane Capacity: Integration of overhead EOT crane brackets from 5 MT to 50 MT capacity.
Fabricated MS Steelwork Heavy Structural Fabrication

Fabrication Quality Assurance:

Weld Inspection: 100% Visual + Radiographic (RT) and Ultrasonic (UT) testing on critical full-penetration butt welds.

Connection Detail: High-strength friction grip (HSFG) Grade 8.8 / 10.9 structural bolting systems.

System 03

Modular Prefabricated Buildings & Cabins

Turnkey modular units designed for fast deployment at remote industrial sites, chemical complexes, and mining projects. Built with galvanized light-gauge steel frameworks and PUF panel envelopes for superior acoustic and thermal isolation.

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Modular Applications: Executive site offices, security guard kiosks, worker accommodation dormitories, dining halls.
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Relocatable Design: Crane lifting corner castings and fork pockets for multi-site redeployment.
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Integrated Interiors: Pre-installed electrical conduits, LED luminaires, MCB distribution, vinyl flooring, UPVC double-glazed windows.
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Climate Control Ready: Pre-cut provisions for split AC units and insulated ventilation dampers.
Modular Site Offices Portable Office Cabins

Standard Cabin Dimensions:

  • Single Unit 10×10: 3.0m × 3.0m × 2.6m
  • Standard Office 20×10: 6.0m × 3.0m × 2.6m
  • Large Suite 40×10: 12.0m × 3.0m × 2.6m
  • Multi-Storey: G+1 Stackable design
System 04

MEP Modular Skids & Packaged Utility Systems

Turnkey mechanical, electrical, and plumbing assemblies integrated onto rigid structural bases for simplified plant integration. All piping, valves, instrumentation, and control wiring are pre-tested at the factory before site delivery.

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Pump & Dosing Skids: Factory-aligned process chemical metering pumps, pulsation dampeners, calibration cylinders.
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Modular Utility Bridges: Multi-tier steel racks supporting process pipes, cable trays, and steam lines.
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Factory FAT Testing: Full hydrostatic pressure test, valve seat leakage check, electrical continuity testing before shipment.
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Minimal On-Site Work: Direct bolt-down and tie-in to plant flanges in hours rather than weeks of site fabrication.
MEP Skid Assemblies Packaged Skid Systems

Turnkey Advantages:

Zero Hot Work on Live Sites: Eliminates welding risks inside active chemical, oil, and gas processing units.

Integrated Instrumentation: Pressure transmitters, flow meters, and control panels pre-wired to terminal boxes.

Structural Performance

Engineering Design & Compliance Parameters

All prefabricated buildings, sandwich panels, and steel structures are designed against National Building Code (NBC) and Eurocode criteria.

Structural Parameter Design Code / Standard Standard Rating Heavy Industrial Grade
Basic Wind Speed Resistance IS 875 (Part 3) / ASCE 7 39 m/s (140 km/h) 55 m/s (200 km/h - Coastal Cyclone)
Seismic Zone Compliance IS 1893 (Part 1) Zone II / Zone III Zone IV & Zone V (High Risk)
Roof Live Load IS 875 (Part 2) 0.75 kN/m² 1.50 kN/m² (Equipment load)
Fire Integrity (PIR Core) BS 476 Part 22 / EN 1364-1 30 Minutes Up to 120 Minutes (Rockwool core option)
Acoustic Sound Transmission (Rw) ISO 717-1 26 dB (Standard PUF) 34 - 38 dB (Acoustic perforated panel)
Turnkey Infrastructure Proposal

Request Project Quotation

Connect with our structural and modular engineering team. Share floor area, site location, thermal requirements, or architectural drawings for comprehensive estimation.

info@akviras.com
+91 92747 98469
www.akviras.com
Akvira Advanced Systems (OPC) Private Limited
Vadodara, Gujarat, India • Turnkey Project Delivery